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Swell Manufacturing: the artificial wave technology generated by hydraulics

Swell Manufacturing: the hydraulic wave-generating technology from Arizona | Still: Swell MFG

Swell Manufacturing is a wave pool company founded in Arizona in 2017 by Matthew Gunn, John Bushey, and Shane Beschen.

It's one of the simplest methods in the market for producing artificial waves. So, how does it work?

The wave-generating machine is anchored on a set of independent chambers with hydraulic paddles that, when pressed against the water, create a ripple effect.

The fact that the chambers can behave and work separately allows operators to adjust the type of wave to the surfers' preferences.

One of Swell Manufacturing's most striking waves is the A-frame.

It breaks in the center of the surf lagoon and allows two surfers to take off on the same wave - going left and right - or to try the steep take-off, backdoor it, and get barreled.

However, the software-controlled chamber array can also be instructed to generate a point break, a mellow longboard ride, or a high-performance, Lower Trestles-style wave for power turns and airs.

It is also possible to fire random types of waves to challenge surfers' skill and adaptability to the shifting conditions or create a customized surf menu.

The rides last from 10 to 12 seconds, depending on the wave selection.

Surfers and bodyboarders should expect to ride 12-15 waist-to-head-high waves in each one-hour session. After finishing a run, they must paddle back out to the lineup using the side channels.

The basin can accommodate 8-12 people per session on each side of the peak.

Revel Surf Park, Arizona: the first wave pool powered by Swell Manufacturing | Still: Cannon Beach Arizona

Low Power and Water Consumption

The formula developed by Swell MFG relies on Dunn's knowledge of oceanographic and bathymetric sciences and Bushey's experience in mechanical engineering, especially high-performance hydraulic systems and production mechanisms.

The team simulated their technology at the Scripps Institution of Oceanography and considered easily expandable possibilities.

Swell MFG works in nearly any size facility and may actually replace another existing, competing wave pool technology if necessary.

The company, headquartered in Queen Creek, Arizona, also focused on having an energy-saving wave-generating technology without peak power pulses.

According to Swell MFG, the 675-775-horsepower hydraulic contraption requires low power to produce waves, i.e., around "two Corvettes for the entire wave machine."

The first wave pool installment is Revel Surf Park in Mesa, Arizona.

The inland surfing business is part of a broader $240-million tourism, sports, and entertainment project called Cannon Beach, which expands to 40 acres in total and includes a standing UNIT Surf pool.

The 2.5-acre lagoon is filled with three million gallons of water that are only lost through evaporation.

The water consumption is equivalent to one hole in a golf course.

Swell MFG's approach reminds us of Japan's La Reyes Shonan, Belgium's AllWaves, Australia's Surf Lakes, and American Wave Machine's PerfectSwell blended all together.

The Big Surf Legacy

Revel Surf is not Arizona's first wave pool.

Big Surf opened in Tempe, just 20 miles from Mesa, in 1960.

It featured a 400-foot long by 300-foot wide surf lagoon powered by hydraulic piston technology that fired 50,000 gallons of water in 1.7 seconds to create rideable waves.

Big Surf operated for 51 years before closing down in 2021.


Words by Luís MP | Founder of SurferToday.com



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